04 Gsxr Swap Into 01-03 Bike Heres how

Thread Tools
 
Search this Thread
 
Old 07-15-2004, 06:57 AM
  #1  
GOODBYE STUNTLIFE
Thread Starter
 
Droptop's Avatar
 
Join Date: Apr 2003
Location: GOODBYE STUNTLIFE
Age: 46
Posts: 4,475
Droptop can only hope to improve
04 Gsxr Swap Into 01-03 Bike Heres how

Ok Everyone Here is the long awaited answer:

Can a 04 GSXR motor go into a 01-03 FRAME??

YES YES YES

I Did it yesterday and I will Tell You exactly how it is done!!!

A 2004 GSXR 600 or 750 Motor will fit into a 2001-2003 GSXR 600-750 frame with minimal or no frame notching up front.

Before you begain this you must posses some kind of little skills with a sodering iron and wiring skills.

You Will Need all of the following off of the 04. The Ignition Switch, Complete Wiring harness w/ all relays and sensors, CDI Box, clutch rod side, air box, fuel pump

So first Place the Motor up in the Frame Bolt of the bottom motor mounts then jack it up and You might and might not have to notch the front brackets if you do it is so minimal...

Next take the 03 harness out of the bike completly.... Put the o4 harness in...Plug all the plugs into the motor, Throttle Bodies, Rectifier, Battery.

Next you need to have the airbox from the 04 because throttle boddy spacing is a little different... Next you need to modify the new airbox.. You must cut off the ram air tubes in order for it to fit down in the frame..

Next you Need to swap out the fuel pumps out of the 03 and 04

Now all your throttle linkage will hook up to the new motor.....

Your clutch cable will hook up also you need to take us the clutch rod cover fromt he 04 though just put you cable into it and hook it up.

The 03 Rectifier will just plug into the 04 harness..

You MUST AND I MEAN MUST have an 04 ignition switch with the setup or the fuel pump will not turn on... they changed the resistance in the ignition switch for 04.. You can not use the 04 triple tree due to the forks are smaller but the ignition switch bolts right up on the 03 tree.

Next you will have to go to the rear tail section and wire up your lights.. the connectors are different so you will have to cut the ends off and soider the ends together....

You will have to add some wire to the 04 wiring harness and run it over to your rear brake for the rear brake lights...

The Ignition switch will plug into the 04 harness with out cutting and splicing the harness..

The kill switch starters swtich plug up front...The wiring from the 03 bike is the same color as the 04.. so cut the end off of the 04 and put the wires together and solider them together..

For High beams and low beams... I happened to be lucky I took the control piece that goes onto your handle bars off an 04 and put it on 01-03 bike....

Next... I didnt have the gauge cluster or front wiring harness that went to the headlights from the 04... I had the one from the 01-03.... So I took the end off the 04 wiring harness and cut the big white long plug off and took the 03 harness and cut the round plug off.... Next the 03 has 17 wires and the 04 has 15 wires... on the 03 there is some kind of plug that is not used those wires you will not use on the 04... Next match exactly all the wire colors together and slider them together...

Let me remind you that the 04 rev higher so the tach will probably be off but I only wanted the oil Light, temp and gas light anyways.. this is a stunt bike... When you wire this up everything works including all the codes from the cdi.. and you can use your headlights from your 03 and everything works.

Next You must have the Radiator from The 01-03 bike... The plugs are the same just plug it in and hook up the hoses....

Exhaust is fine just hook yours off of the 01-03

Now you cant take the gas cap off an 04 bike and put it on an 01-03 tank it doesnt fit.


Ohh yeah if you have one of those extend pickups they will fit also take it out of your 01-03 motor and put it in the 04 motor

I think this is it... it took me alot of time and effort to do this.. but I think I am the first to do it.. next time it wont be so hard and if anyone else wants to do it... it shouldnt be that hard with this guide!!!

Last edited by Droptop; 07-15-2004 at 07:02 AM.
Droptop is offline  
Old 07-16-2004, 03:46 AM
  #2  
Registered User
 
GsxrMike's Avatar
 
Join Date: Jun 2004
Location: Dirty South
Age: 42
Posts: 740
GsxrMike is an unknown quantity at this point
Arrow Re: 04 Gsxr Swap Into 01-03 Bike Heres how

Nice guide, maybe someone will make use of it...
GsxrMike is offline  
Old 07-16-2004, 05:00 AM
  #3  
Registered User
 
Join Date: Jul 2004
Location: Phoenix,AZ
Age: 38
Posts: 17
hotbikerbabe is an unknown quantity at this point
Re: 04 Gsxr Swap Into 01-03 Bike Heres how

i think it'd be easier to buy the little stamp tools and stamp my 01-03 vin into the 04 frame... but what the hell do i know
hotbikerbabe is offline  
Old 07-16-2004, 04:10 PM
  #4  
GOODBYE STUNTLIFE
Thread Starter
 
Droptop's Avatar
 
Join Date: Apr 2003
Location: GOODBYE STUNTLIFE
Age: 46
Posts: 4,475
Droptop can only hope to improve
Re: 04 Gsxr Swap Into 01-03 Bike Heres how

cant do that its illiegal and besides the neck was broken away from the main frame... bad accident!!!

Originally Posted by hotbikerbabe
i think it'd be easier to buy the little stamp tools and stamp my 01-03 vin into the 04 frame... but what the hell do i know
Droptop is offline  
Old 07-16-2004, 04:12 PM
  #5  
It Ain't Easy Bein Cheesy
 
Dano's Avatar
 
Join Date: Apr 2003
Location: Socal
Age: 42
Posts: 2,336
Dano is an unknown quantity at this point
Re: 04 Gsxr Swap Into 01-03 Bike Heres how

damn thats a lot of work for a stuntbike
Dano is offline  
Old 07-16-2004, 06:03 PM
  #6  
Scrapes Elbow
 
Wheeliest's Avatar
 
Join Date: May 2004
Location: Phoenix, AZ.
Age: 41
Posts: 8,833
Wheeliest is a name known to allWheeliest is a name known to allWheeliest is a name known to allWheeliest is a name known to allWheeliest is a name known to allWheeliest is a name known to all
Re: 04 Gsxr Swap Into 01-03 Bike Heres how

i bet it was broken... shouldn't of thrown it in the truck so hard
Wheeliest is offline  
Old 07-16-2004, 07:39 PM
  #7  
GOODBYE STUNTLIFE
Thread Starter
 
Droptop's Avatar
 
Join Date: Apr 2003
Location: GOODBYE STUNTLIFE
Age: 46
Posts: 4,475
Droptop can only hope to improve
Re: 04 Gsxr Swap Into 01-03 Bike Heres how

About 3 or 4 hours but motor only had 20 miles on it!!! it was worth it!!!

Originally Posted by Duffman
damn thats a lot of work for a stuntbike
Droptop is offline  
Old 07-16-2004, 08:54 PM
  #8  
Registered User
 
kAst's Avatar
 
Join Date: Oct 2003
Location: GARDEN GROVE,CALI
Age: 41
Posts: 326
kAst is an unknown quantity at this point
Re: 04 Gsxr Swap Into 01-03 Bike Heres how

so how much did u pay for the motor
kAst is offline  
Old 07-16-2004, 09:36 PM
  #9  
GOODBYE STUNTLIFE
Thread Starter
 
Droptop's Avatar
 
Join Date: Apr 2003
Location: GOODBYE STUNTLIFE
Age: 46
Posts: 4,475
Droptop can only hope to improve
Re: 04 Gsxr Swap Into 01-03 Bike Heres how

Whole crashed bike with clean title for $700

Originally Posted by kAst
so how much did u pay for the motor
Droptop is offline  
Old 07-17-2004, 05:30 PM
  #10  
Regular StuntLifer
 
BRIAN_03's Avatar
 
Join Date: Feb 2004
Location: CLEARWATER FLorida
Age: 44
Posts: 257
BRIAN_03 is an unknown quantity at this point
Re: 04 Gsxr Swap Into 01-03 Bike Heres how

how much do you want for the rest of the bike and the title?
BRIAN_03 is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
punchinghookers
Bike Parts for Sale
5
05-21-2013 02:17 PM
casey f2
Bikes for Sale
6
11-01-2012 04:12 PM
On1wheeL1000
Bikes for Sale
1
10-22-2012 11:26 AM
lowndslow
General Sportbike Discussion
0
10-15-2012 07:44 PM
greenhornet347
Bikes for Sale
2
10-15-2012 02:26 PM



Quick Reply: 04 Gsxr Swap Into 01-03 Bike Heres how



All times are GMT -4. The time now is 08:03 PM.