blow fork seal need help

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Old 06-06-2010, 11:11 PM
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blow fork seal need help

just bought a 2005 zx10 got home and one of the forks is leaking oil bad. how much or how hard are they to fix
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Old 06-07-2010, 04:48 AM
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Re: blow fork seal need help

USD forks really need to be totaly striped out for a seal to be replaced.

seperate dust sear from outer ally leg and un pick the retaining clip
Undoo the fork top and tiip out as much oil as ya can in to a jug
clamp fork foot (where caliper goes) in a vice
use good sharp allen key or socket and undo the bolt in the bottom of the foot
Remove damper (complete unit)
remove outer ally tube with Seal in it
Remove seal with a good sharp flat head screw driver
fit new seal over chrome tube (lubercate inside of new seal with fork oil) use black tape round the lip of the leg so you dont cut the new seal
replace outer ally leg and use "seal driver" to insert seal in outer tube
replace damper unit and re-fit bolt in base of foot
refill with oil and do top back up
Pump or squash the leg big time to re-circulate oil

And ya done.

Hope this helps..............

Last edited by COWBOY711; 06-07-2010 at 04:49 AM. Reason: typo
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Old 06-07-2010, 07:40 AM
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Re: blow fork seal need help

Originally Posted by COWBOY711
USD forks really need to be totaly striped out for a seal to be replaced.

seperate dust sear from outer ally leg and un pick the retaining clip
Undoo the fork top and tiip out as much oil as ya can in to a jug
clamp fork foot (where caliper goes) in a vice
use good sharp allen key or socket and undo the bolt in the bottom of the foot
Remove damper (complete unit)
remove outer ally tube with Seal in it
Remove seal with a good sharp flat head screw driver
fit new seal over chrome tube (lubercate inside of new seal with fork oil) use black tape round the lip of the leg so you dont cut the new seal
replace outer ally leg and use "seal driver" to insert seal in outer tube
replace damper unit and re-fit bolt in base of foot
refill with oil and do top back up
Pump or squash the leg big time to re-circulate oil

And ya done.

Hope this helps..............
thanks bud
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Old 06-07-2010, 05:05 PM
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Re: blow fork seal need help

does blow seal make it drive like **** or could there be other issue i just bought it and it drive like **** **** ebay paid 5500 for a bike i have to fix right a way
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Old 06-07-2010, 05:49 PM
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Re: blow fork seal need help

If there is no fluid in it, itll be springy and ride pretty **** and if the fluid leaks on the brakes itll brake like ****.
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Old 06-07-2010, 09:30 PM
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Re: blow fork seal need help

Originally Posted by NAARDEN INC
If there is no fluid in it, itll be springy and ride pretty **** and if the fluid leaks on the brakes itll brake like ****.
well took it to the shop tonight get it back thrusday hope it rides better and didnt waste to much on the bike.had over 20 bikes in ten years first seal blow not to bad. thanks for the info guys
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