help bike keeps breaking fuses

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Old 05-26-2009, 10:11 PM
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help bike keeps breaking fuses

aight so i just installed a mooz ezpull and thats it. clutch sensor has been disconected for a long time but i had the stock lever. sooooo..... im baffled. it starts and then as soon as i give it any power at all it frys the main fuse. anyone know whats up?
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Old 05-26-2009, 10:17 PM
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Re: help bike keeps breaking fuses

anyone? i drive this bike daily so i need some advice
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Old 05-26-2009, 10:20 PM
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Re: help bike keeps breaking fuses

Help!!!
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Old 05-26-2009, 10:22 PM
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Re: help bike keeps breaking fuses

Put your stock **** back on...
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Old 05-26-2009, 10:38 PM
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Re: help bike keeps breaking fuses

hahaha but really!!
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Old 05-27-2009, 01:30 PM
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Re: help bike keeps breaking fuses

aight anyone know where i should start looking for this grounded wire? just bored at work and wonderin where i should start
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Old 05-28-2009, 07:34 PM
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Re: help bike keeps breaking fuses

rectifier?
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Old 05-29-2009, 01:35 PM
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Re: help bike keeps breaking fuses

tested that its good..... it stopped for a day and when i went outside this morning to go to work it would'nt even start. as soon as i turned the ignition it would fry the fuse. so i got it torn apart and am chasein the power wires from the main fuse. i think its just grounding somewhere.
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Old 05-29-2009, 01:37 PM
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Re: help bike keeps breaking fuses

Yeah that's exactly what it is.. It's grounding somewhere. You ahve to go through the whole harness. It sucks..
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Old 05-29-2009, 01:38 PM
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Re: help bike keeps breaking fuses

Maybe check the wires in the back of the ECU too. I heard those come lose that might do it but I dunno just another thought
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Old 05-29-2009, 01:40 PM
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Re: help bike keeps breaking fuses

lol yeah it really sucks!! i hate chaseing wires! ill check the wires on the ecu also thanks.
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Old 05-29-2009, 05:32 PM
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Re: help bike keeps breaking fuses

I mean if it started as soon as you messed with it look in that area....
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Old 05-29-2009, 06:33 PM
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Re: help bike keeps breaking fuses

all i did was change out the stock clutch handle for a moose easy pull and there are no wires on that side
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Old 05-29-2009, 10:14 PM
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Re: help bike keeps breaking fuses

Blowing the 30A main fusevis usually a direct short to ground.

Start at the positive battery terminal. Make sure thatbis tight and not touching the frame. Follow the positive cable to the starter solinoid. Make sure they are not touching at the starter relay.
Then follow the cable to the starter. Do the same and make sure the connection is tight and not touching anything else.

If that all checks out, then start to focus on the ignition wires at the key and the switch.

Everything else is lower voltage and usually has seperate fuses.


Hope that helps some.
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Old 05-29-2009, 11:10 PM
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Re: help bike keeps breaking fuses

Originally Posted by ToKwik
Blowing the 30A main fusevis usually a direct short to ground.

Start at the positive battery terminal. Make sure thatbis tight and not touching the frame. Follow the positive cable to the starter solinoid. Make sure they are not touching at the starter relay.
Then follow the cable to the starter. Do the same and make sure the connection is tight and not touching anything else.

If that all checks out, then start to focus on the ignition wires at the key and the switch.

Everything else is lower voltage and usually has seperate fuses.


Hope that helps some.
yeah thats the plan now. it also powers the ecu, the main relay box, the smaller fuse box, up to the ignition switch and to the power rectifier. wow all of a sudden im becoming a ****** electrician i didn't know any of that before this.
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