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Old 05-09-2005, 12:42 PM
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Clutch

I Have To Put A New Clutch In My Gixxer 600 Is Real Hard To Put In? Should I Replace Everything
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Old 05-09-2005, 01:04 PM
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Re: Clutch

Its relatively easy.
I replaced a honda f4i last month under 2 hours, but now could do it under 1hour. It should be similiar on GSXR's. Get a manual and your set. Replace At least your fibers and springs. Most people use stock replacements. Measure for tolerances. Good luck.
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Old 05-09-2005, 01:34 PM
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Re: Clutch

It's easy. Just follow the service manual make a list of parts you'll need before you start. Take your time while your doing everything. Make sure you pre-soak the new clutch plates in oil. one of the most fun and easy jobs to do on these bikes.
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Old 05-09-2005, 02:21 PM
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Re: Clutch

real easy! I just did one in my 01 GSXR-600 & I think it took me about 1.5 total.. The dealer should give you a spec sheet with the new one. Atleast the dealer here did that for me.
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Old 05-09-2005, 03:32 PM
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Re: Clutch

i did not let mine soak, will that hurt it? i let the bike run in neutral for 30 minutes before i rode it though
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Old 05-09-2005, 04:02 PM
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Re: Clutch

Are Thear Any Special Tools That I Need To Put In The Clutch??? How Long Do I Let Clutch Disc Sit In Oil? I Better Get Ready To Do This It Sucks The Dealer Wants 400 Dollers No Way
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Old 05-09-2005, 04:24 PM
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Re: Clutch

Allen wrench, a socket, & a razor. I had to use a little RTV gasket sealer, cuz Mine leaked a little after I put it back together cuz I could not get all the old gasket off. It was like it was glued on there. Works fine now. I have a diagram on how they have to go back in if you need one.
I let my clutch plates sit in oil for a few hrs.
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Old 05-09-2005, 08:09 PM
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Re: Clutch

Originally Posted by gixxer701
Are Thear Any Special Tools That I Need To Put In The Clutch??? How Long Do I Let Clutch Disc Sit In Oil? I Better Get Ready To Do This It Sucks The Dealer Wants 400 Dollers No Way
Get a manual or search online for a "how to" on changing motorcycle clutch. There is a few, they really helped me. I drew an outline of the cover on a small shoe box then poked holes in the same pattern as the bolt holes on the cover. This helps when putting the cover back on. Some of the bolts are different lengths; atleast they are on f4i's!! Also zip tie your old fibers and plates together, IN THE SAME ORDER THEM CAME OFF, so you know EXACTLY how they go back on. Very Important. Soak fibers for 15-20min. Use sandpaper to get all the old gasket off, like fine 400?? but dont quote me. Putting everything back on then having a leak, would suck for sho!!
Oh and lastly...be patient..Rushing will lead to mistakes.
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Old 05-09-2005, 10:45 PM
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Re: Clutch

Yeah it did suck, but I only had the cover back on, so no big deal. Maybe a extra 10 min or so. Anyways it is real easy to do it your self. Way better then spending big coin to have it done. That and you can be back out riding in well under 2hrs & not 2 days.. Good luck!
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Old 05-09-2005, 11:06 PM
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Re: Clutch

I just bought a new clutch for my 03' 1000, haven't put it in though. Biggest thing is making sure you put the new one in just like you pulled the old one out. As far as soaking, 20 mins or 2 hrs doesn't make a difference. I'll prolly soak mine 30 mins.... Someone told me to use my stock springs? I bought a Barnett clutch, and he said to use my stock springs cause they are more stiff. Not stunting this bike so I'm not too worried. Good luck!


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Old 05-09-2005, 11:11 PM
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Re: Clutch

Originally Posted by gsxrjen
I just bought a new clutch for my 03' 1000, haven't put it in though. Biggest thing is making sure you put the new one in just like you pulled the old one out. As far as soaking, 20 mins or 2 hrs doesn't make a difference. I'll prolly soak mine 30 mins.... Someone told me to use my stock springs? I bought a Barnett clutch, and he said to use my stock springs cause they are more stiff. Not stunting this bike so I'm not too worried. Good luck!


-GsxrJen
dont use the barnett springs.... stuntin or not.... they pull in like a ROCK, your hand will hurt from a stoplight...... no crap..... use stock!!!!! easy job.... take your time and lay out the old one in line as you take it out....
mark
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Old 05-09-2005, 11:17 PM
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Re: Clutch

Originally Posted by threekidss
dont use the barnett springs.... stuntin or not.... they pull in like a ROCK, your hand will hurt from a stoplight...... no crap..... use stock!!!!! easy job.... take your time and lay out the old one in line as you take it out....
mark
Oh ok, thanks!


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Old 05-10-2005, 10:52 AM
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Re: Clutch

Yea, when I used a Barnett clutch I used the Barnett aftermarket springs. Biggest mistake I could of made....... my hand and arm hurt after a day of riding. Now if you have arms like popeye, then it is no big deal, but most of us don't.. Stock springs are the way to go.
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Old 05-10-2005, 02:26 PM
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Re: Clutch

Ok,

Here is my . Some bikes like mine you need a clutch center holder (looks like a wierd shaped pair of vice grips) cost about 20.00 and can be bought at most dealerships. Also, some bikes (like mine) have a disposable nut so that's why I said to read first and make a list of things you'll need. Some bikes use gaskets some use liquid sealant ext. you will need a torque wrench ( try not to use a crappy one)

I run a barnett in mine I have the carbon fiber series. I love it but the main thing you want to do if you do want to use the barnetts springs is go to your local hardware store and buy some higher grade bolts for those springs or the higher tension will eventually break the bolts. Personally, I like the barnett springs but a lot of people don't, so your call.

For the guy who didn't soak the clutch plates, odds are your clutch will be fine it's just way better for it if you pre-saok them.

Have fun,,,cause wrenching,,,is fun
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Old 05-10-2005, 03:42 PM
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Re: Clutch

thanks for all the info it will help me alot.
keep it on 2 wheels
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Old 05-10-2005, 03:54 PM
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Re: Clutch

Originally Posted by KungFu954
For the guy who didn't soak the clutch plates, odds are your clutch will be fine it's just way better for it if you pre-saok them.
not true...if you do not soak your clutches, you will burn them up. i tried it before. got about 45 minutes of riding before the bike completely would not move. first gear, clutch out, 5k rpm, bike wouldnt move. hauled the bike home, pulled clutch, all steels dark blue from heat. take the time to soak them, its well worth it.
Tanner
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