03 636 fuel problems

Thread Tools
 
Search this Thread
 
Old 05-01-2013, 07:30 PM
  #1  
Registered User
Thread Starter
 
knowlzy0791's Avatar
 
Join Date: Feb 2013
Location: North Manchester, Indiana
Posts: 19
knowlzy0791 is a decent person
03 636 fuel problems

my 03 636 isnt getting any fuel

fuel pump is pumpin fuel

all fuel injectors are getting power

all plugs have spark

any ideas?
knowlzy0791 is offline  
Old 05-03-2013, 04:47 PM
  #2  
Registered User
 
GrapeApe's Avatar
 
Join Date: Oct 2012
Location: oh
Posts: 4
GrapeApe is a decent person
Re: 03 636 fuel problems

When you key up the bike do you hear the pump prime?

Been screwing with 2 bikes with different problems with fuel for a couple weeks... plagued by different random problems.

Bike 1 would prime but not make it past 5-6000 rpm, hose was kinked and the pump was bad, wire was soldered onto lug outside of tank and connection was cut. previous shop put new ecu, throttle bodies and all kinds of stuff on unsuccessfully

bike 2 would cut off at 9000 then that was fixed with kick stand switch bypass, then it wouldnt idle right, one clip holding a piece on to the pump came off. Even though the bike primed and acted right before reattaching this piece it was causing vacume loss of the pump priming and looked like something else


Listen that your pump is priming, if it is take the hose off the fuel rail and see if it is flowing fuel at a good rate when you key the bike on, if not its prob fuel pump.

Hope this helps
GrapeApe is offline  
Old 05-04-2013, 04:17 PM
  #3  
Registered User
Thread Starter
 
knowlzy0791's Avatar
 
Join Date: Feb 2013
Location: North Manchester, Indiana
Posts: 19
knowlzy0791 is a decent person
Re: 03 636 fuel problems

Originally Posted by GrapeApe
When you key up the bike do you hear the pump prime?

Been screwing with 2 bikes with different problems with fuel for a couple weeks... plagued by different random problems.

Bike 1 would prime but not make it past 5-6000 rpm, hose was kinked and the pump was bad, wire was soldered onto lug outside of tank and connection was cut. previous shop put new ecu, throttle bodies and all kinds of stuff on unsuccessfully

bike 2 would cut off at 9000 then that was fixed with kick stand switch bypass, then it wouldnt idle right, one clip holding a piece on to the pump came off. Even though the bike primed and acted right before reattaching this piece it was causing vacume loss of the pump priming and looked like something else


Listen that your pump is priming, if it is take the hose off the fuel rail and see if it is flowing fuel at a good rate when you key the bike on, if not its prob fuel pump.

Hope this helps
ive been messin with this thing for awhile now and its gettin real old. the bike ran like a champ then went to start ity one cold morning and it would fire.

ive done the new ECU ignition coils, spark plugs, tried two different fuel pumps, just tried to bypass the vehicle down sensor with a 100k ohm resistor and still nothing.

what is the correct way to check your fuel pump for priming/runnin voltages ect?
knowlzy0791 is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
swampy
Bike Parts for Sale
9
08-25-2023 04:35 AM
BenRiley86
General Sportbike Discussion
0
02-26-2013 10:00 AM
Jeffknight27
Stunt Discussion
12
12-03-2012 10:55 PM
gatengavin
Quad / ATV Riders
11
11-01-2002 03:10 PM
prize fighter
General Sportbike Discussion
3
10-27-2002 07:20 PM



Quick Reply: 03 636 fuel problems



All times are GMT -4. The time now is 07:34 PM.