Dirt bar setup help

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Old 04-07-2009, 06:04 AM
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Dirt bar setup help

Hey I need some help sorry i know this has prolly been asked a million times... but I have an 03 636 with ho hey triple running tag t2 bars and its doesnt look like any of my cables are going to fit up where can I route everything to make it work? Thanks for any input I appreciate it
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Old 04-07-2009, 06:32 AM
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Re: Dirt bar setup help

Need new brake lines, New clutch cable is possibly depending on the bend and hight of the bars!
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Old 04-07-2009, 06:43 AM
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Re: Dirt bar setup help

my throtttle cable seems like its way to short any idea how to route that?
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Old 04-07-2009, 07:06 AM
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Re: Dirt bar setup help

Originally Posted by bc56
my throtttle cable seems like its way to short any idea how to route that?
oops, forgot to tell u those are likely too short also, running db bars u have to use the lowest bend possible and cut the width a bit. I use o run pro taper universal low or woods low and they barley fit!
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Old 04-07-2009, 07:45 AM
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Re: Dirt bar setup help

your throttle cable and clutch cable should be ok. my throttle cable will kinda stick when you turn it to the right. otherwise its ok. both your hb and front brake line are gonna have to be longer. go ahead and get some steal braded lines. all you have to do with throttle cable is move it around and adjust it a little.

i got pro tapers and drilled stock triple.
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Old 04-07-2009, 08:17 AM
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Re: Dirt bar setup help

you ushally need longer cables, get longer cables and use it as a oppertunituy to upgrade to SS brake lines.
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Old 04-07-2009, 08:24 AM
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Talking Re: Dirt bar setup help

my boy runs the hohey tripple with protapers on his 03 6durty6 and all he had to do was get longer front break lines just try moving **** around different was till you get it the way you want it, i run the hohey tripple and db bars with a 06 600rr frontend on my f4i and my throttle housing worked best when its flipped damn near upside down.....braaaaap
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Old 04-07-2009, 09:07 AM
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Re: Dirt bar setup help

Alright rad thanks for the info I guess I'll just have to upgrade to steel braided anyone know where I can get those for a decent price
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Old 04-07-2009, 09:11 AM
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Re: Dirt bar setup help

Rout the throttle cable under the airbox out the right side of the bike and you will have plenty of length. Brake lines you need to buy a 28inch and a 30inch or if you don't want to run the cross over line like I didn't, you want a 30inch and a 32inch. Clutch cable shouldn't have to do anything it has plenty of length as is.

Last edited by scandelous81; 04-07-2009 at 09:14 AM.
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Old 04-07-2009, 09:12 AM
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Re: Dirt bar setup help

oh yea i didnt need the hb just front. i think SI is selling them now
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Old 04-07-2009, 10:10 AM
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Re: Dirt bar setup help

When I built my first 03' 636 all I had to do is buy new brake lines. And I know it looks like the cables would catch on the damper, but actually never did unless handle bars were completely locked out.

Man I miss that bike.




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Old 04-07-2009, 10:55 AM
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Re: Dirt bar setup help

Originally Posted by Up0n0ne
When I built my first 03' 636 all I had to do is buy new brake lines. And I know it looks like the cables would catch on the damper, but actually never did unless handle bars were completely locked out.

Man I miss that bike.





did you buy that resivour mount or build it i need something like that for my hand brake
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Old 04-07-2009, 05:26 PM
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Re: Dirt bar setup help

bwahahaha you know you stunt a little to much when you look at a pic like this and wonder why there is no reservoir on the left handle. i was like something is wrong on that bike. haha
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Old 04-07-2009, 08:18 PM
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Re: Dirt bar setup help

Originally Posted by Five0Boyz
did you buy that resivour mount or build it i need something like that for my hand brake
Actually I think I just used the stock bracket and a zip tie, it's been about 4 years so I'm really not sure. Sorry.
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