636 rad mod
#1
636 rad mod
whats up guys, im stunting a 03 636 and my radator is fucked, kept braking the mounting and welding them and leaks etc.. anyways i bought a new 1... has any 1 modified theres so the mountings wont brake or take more abuse from landing hard? cheers
#4
Re: 636 rad mod
but if you want to stop it from ever breaking, wrap the entire thing in steel/aluminum and build a cage
don't use the stock mounts to hold it, they are what break. Use your own custom mounts, or DOUBLE up using the stock mounts + a bracket
#6
Re: 636 rad mod
Have it welded! The top mounts are just riveted in have them welded on the edges. and you can also weld a housing out of flat stock on it.. best rad i have seen yet is the one on Krazy Kyles bike! its welded nice!
Also are you running side fairings? the side fairing bolts help a bunch..
Also are you running side fairings? the side fairing bolts help a bunch..
#12
Re: 636 rad mod
i took 2 really big zip ties and went around the frame on each side and aroung the 2 spots were the large hoses that connect to the radiator go. ive had a lot of trouble with radiators myself and dont have anything to do a good weld job so my zip ties have been holding up since i put them on a few months ago. works great!
#13
Re: 636 rad mod
all of my tabs have been broke off for about 3 months. since then ive just used 3 "panduit straps" (SP?) they look like huge fat zip ties. they are used in HVAC and ****. looks kinda janky but i havent had a prob with my radiator since. one around the frame on the throttle side and two around the cage on the clutch side. i like the above ideas better but im lazy and have no welding ability.
#15
Re: 636 rad mod
Here is my latest rad mod, from my 09 but its the same as I would do for any Kawi rad....
Added 1/8" x 1/2" 6061 to the front and back of the rad at the top, so it does not bend upwards as you beat on it...And I also cut off the stock tabs, and made my own out of 1/8" 6061 plate...They are much stronger, and overall this rad is solid...
Also drilled holes so I dont loose the top row of fins, that were covered by the strips I added...And just so it looks cool
Added 1/8" x 1/2" 6061 to the front and back of the rad at the top, so it does not bend upwards as you beat on it...And I also cut off the stock tabs, and made my own out of 1/8" 6061 plate...They are much stronger, and overall this rad is solid...
Also drilled holes so I dont loose the top row of fins, that were covered by the strips I added...And just so it looks cool
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