2004 636 forks

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Old 09-30-2007 | 01:24 AM
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2004 636 forks

I was woundring whats the deal with the 636 forks my buddy said that thry can break of when im doing stoppies is that true if so is kawi doing any thing about this matter?? RECAll ! !!!
Old 09-30-2007 | 02:15 AM
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Re: 2004 636 forks

ok yes the forks have a possibility of breaking but that is only if u dont maintane them they are designed with a set screw and the base of the fork on the inside its a small allen head screw all u have to do is anytime u change ur front tire make sure it is tight and bottomed down. if not the forks and start to thread out when this happens u will notice fork oil leaking out around the base of the lower tube. if u see the oil u can tighten them back up and re tighten the screw but yes they will break if they start to leak. if u can afford it buy some 05-07 forks and sell the 03-04 forks on ebay. u will need the 05-07 rotors and fender if u do tho too. and yes u can use the 03-04 triples and front rim
Old 09-30-2007 | 02:50 AM
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Re: 2004 636 forks

yes, unfortunately this is true.
they try to kill you, ask Lanier
bahaha
Old 09-30-2007 | 03:23 AM
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Re: 2004 636 forks

they magically explode
Old 09-30-2007 | 08:17 AM
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Re: 2004 636 forks

Originally Posted by Wheeliest
they magically explode
+1
Old 09-30-2007 | 01:50 PM
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Re: 2004 636 forks

at the bottoms where the fork feet attach to the tubes, it'll occasionally start to leak down there and when that happens, there is almost nothing you can do. I loosened the allen key on the inside of the leg and used a strap wrench to tighten the tube but it only lasted 2 days before it started to leak again. Now they just sit in my room and leak without even being compressed, they're in a bucket.

Do yourself a favor and build up an 05-06 front end. All you need is the forks, front brake rotors, and a front fender. It'll cost you about 500 beans. I did it to my bike and it had to have been the best mod I've ever done.

A lot of people like to throw on the 05-06 wheels too, but I heard they're really soft and not so good for stunting.. they look pretty baller though.

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Old 09-30-2007 | 01:57 PM
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Re: 2004 636 forks

Maitnace is key even thou Ive never had to tighten mine in 3 years of hard stunting...I check them whenever I ahve the wheel off...And mine have been through some **** let me tell you....
Old 09-30-2007 | 02:04 PM
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Re: 2004 636 forks

well i havent had problem with 05-06 front wheel and i love how the way it looks....so its fine with me
Old 09-30-2007 | 03:58 PM
  #9  
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Re: 2004 636 forks

Originally Posted by JohnnyP
Maitnace is key even thou Ive never had to tighten mine in 3 years of hard stunting...I check them whenever I ahve the wheel off...And mine have been through some **** let me tell you....
i agree mine have almost 30k on them and everytime i check the set screws they are tight and i have had no problems
Old 09-30-2007 | 04:10 PM
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Re: 2004 636 forks

meak it's not really the set screw that is the problem it is the actuall fork tubes that need to be tightened in to the bottom of the forks and you only have to do it once but like said before if they start leaking then it's too late.....

i checked mine by loosening the set screw and tightening the fork tubes with a strap wrench and a peice of bicycle tube wraped around the fork tube and just an fyi you don't need to take off your forks for this just stick the axle back in the hole so the bottom of the fork doesn't spin while your tightening it
Old 09-30-2007 | 04:52 PM
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Re: 2004 636 forks

Originally Posted by old man roger
meak it's not really the set screw that is the problem it is the actuall fork tubes that need to be tightened in to the bottom of the forks and you only have to do it once but like said before if they start leaking then it's too late.....

i checked mine by loosening the set screw and tightening the fork tubes with a strap wrench and a peice of bicycle tube wraped around the fork tube and just an fyi you don't need to take off your forks for this just stick the axle back in the hole so the bottom of the fork doesn't spin while your tightening it
so basically, the fork tubes screw into the bottom right
Old 09-30-2007 | 04:56 PM
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Re: 2004 636 forks

right...........

i think the ones that break didn't get tightened down fom the factory
Old 09-30-2007 | 07:19 PM
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Re: 2004 636 forks

i got a set of forks and everything you need to upgrade or $500 hit me up if your intertested
Old 09-30-2007 | 10:45 PM
  #14  
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Re: 2004 636 forks

Originally Posted by old man roger
meak it's not really the set screw that is the problem it is the actuall fork tubes that need to be tightened in to the bottom of the forks and you only have to do it once but like said before if they start leaking then it's too late.....

i checked mine by loosening the set screw and tightening the fork tubes with a strap wrench and a peice of bicycle tube wraped around the fork tube and just an fyi you don't need to take off your forks for this just stick the axle back in the hole so the bottom of the fork doesn't spin while your tightening it
yea omr but isnt it the set screw that keeps the lower tube from backing its self out of the fork foot?? i just make sure the set screw is tight and its not leaking. should i really try to tighten the lower tube every time aswell??

im gettin new frontend soon so im not stress but just curious
Old 09-30-2007 | 10:48 PM
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Re: 2004 636 forks

oh never mind i just re read what u wrote i get it now...good deal
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