03-04 stunt mods
03-07-2007, 02:31 AM
#2
also known as OMR
Join Date: Jul 2006
Location: OMR INDUSTRIES in west palm beach florida
Posts: 79,288
Re: 03-04 stunt mods
make a support for under the rear part of the tank so that little flimsy rear mount doesn't bend the first time you put down a spreader and that pair mod is good for some extra low end....
cut your front pegs short as possible so you don't break your rear sets and tighten up you rear spring on the shock it's way easier when it's apart
thats all i can think of ,but it is 2:30 am so im sure i missed some thing
cut your front pegs short as possible so you don't break your rear sets and tighten up you rear spring on the shock it's way easier when it's apart
thats all i can think of ,but it is 2:30 am so im sure i missed some thing
03-07-2007, 05:08 AM
#4
wheres all the fat girls
Join Date: Mar 2003
Location: Northern Va
Age: 44
Posts: 1,442
03-07-2007, 08:01 AM
#5
dedrater
Join Date: Oct 2002
Location: Lewiston, Me
Posts: 9,815
03-07-2007, 08:40 AM
#6
Registered User
Join Date: Oct 2002
Location: Marietta, GA
Age: 44
Posts: 7,019
Re: 03-04 stunt mods
PAIR mod will stop oil in airbox issues
get some aftermarket billet rearsets
If FF, get a stunt stay or brace the heck out of the stocker
If possible, get a slip on exhaust, the stockers fall apart, if stuck with stocker, weld the hanger to can
There is other stuff... search the boards for 636 threads... lots of info on here. any other questions ask away...
get some aftermarket billet rearsets
If FF, get a stunt stay or brace the heck out of the stocker
If possible, get a slip on exhaust, the stockers fall apart, if stuck with stocker, weld the hanger to can
There is other stuff... search the boards for 636 threads... lots of info on here. any other questions ask away...
03-07-2007, 11:49 AM
#8
also known as OMR
Join Date: Jul 2006
Location: OMR INDUSTRIES in west palm beach florida
Posts: 79,288
Re: 03-04 stunt mods
as a matter of fact if your going street fighter then you realy need to make bottom mounts
03-07-2007, 12:05 PM
#9
life is good......BRAAAP!
Join Date: Dec 2004
Location: MASS.
Age: 48
Posts: 1,252
Re: 03-04 stunt mods
I got an 04 636 waitin for me back home , ive already began the ordering of all the stunt paraphanelia a little more than 700$ itll cost i want all new stunt related items I could just use some of the stuff from the 9 ? anyways thanks for postin up all the other small things i would have had to deal with fixing after the fact.
03-07-2007, 12:22 PM
#10
also known as OMR
Join Date: Jul 2006
Location: OMR INDUSTRIES in west palm beach florida
Posts: 79,288
Re: 03-04 stunt mods
i got your pm so i will post my reply here
the tank support is very simple i used some of the material thet cutting boards are made of but you can use plywood or some thing like that ..
i just put a peice of said material across the sub frame under the tank and zip tied it to the subframe just make it slightly wider then the tank and cut a relieve for the pump an lines an wires
and the bracket for the radiator is just to keep the top of the radiator from ripping apart ,the radiator is bolted to the plastics and with the plastic upper the fairings tend to move up and down alot and it destroys the radiator so make some brakets to hold it up ,you don't need instructions for that
and when your street fightered there is nothing realy holding the radiator up
with out the plastics on the bike there is just that little aluminiun mount and it realy just keeps the radiator from moving forward and back
so before you rip the top off your radiator i highly suggest you make some thing to hold the radiator up from the bottom
the tank support is very simple i used some of the material thet cutting boards are made of but you can use plywood or some thing like that ..
i just put a peice of said material across the sub frame under the tank and zip tied it to the subframe just make it slightly wider then the tank and cut a relieve for the pump an lines an wires
and the bracket for the radiator is just to keep the top of the radiator from ripping apart ,the radiator is bolted to the plastics and with the plastic upper the fairings tend to move up and down alot and it destroys the radiator so make some brakets to hold it up ,you don't need instructions for that
and when your street fightered there is nothing realy holding the radiator up
with out the plastics on the bike there is just that little aluminiun mount and it realy just keeps the radiator from moving forward and back
so before you rip the top off your radiator i highly suggest you make some thing to hold the radiator up from the bottom
03-07-2007, 01:10 PM
#11
STUNTRIDE FRONTLINE
Join Date: Jun 2005
Location: GEORGIA
Age: 44
Posts: 13,621
Re: 03-04 stunt mods
i got your pm so i will post my reply here
the tank support is very simple i used some of the material thet cutting boards are made of but you can use plywood or some thing like that ..
i just put a peice of said material across the sub frame under the tank and zip tied it to the subframe just make it slightly wider then the tank and cut a relieve for the pump an lines an wires
and the bracket for the radiator is just to keep the top of the radiator from ripping apart ,the radiator is bolted to the plastics and with the plastic upper the fairings tend to move up and down alot and it destroys the radiator so make some brakets to hold it up ,you don't need instructions for that
and when your street fightered there is nothing realy holding the radiator up
with out the plastics on the bike there is just that little aluminiun mount and it realy just keeps the radiator from moving forward and back
so before you rip the top off your radiator i highly suggest you make some thing to hold the radiator up from the bottom
the tank support is very simple i used some of the material thet cutting boards are made of but you can use plywood or some thing like that ..
i just put a peice of said material across the sub frame under the tank and zip tied it to the subframe just make it slightly wider then the tank and cut a relieve for the pump an lines an wires
and the bracket for the radiator is just to keep the top of the radiator from ripping apart ,the radiator is bolted to the plastics and with the plastic upper the fairings tend to move up and down alot and it destroys the radiator so make some brakets to hold it up ,you don't need instructions for that
and when your street fightered there is nothing realy holding the radiator up
with out the plastics on the bike there is just that little aluminiun mount and it realy just keeps the radiator from moving forward and back
so before you rip the top off your radiator i highly suggest you make some thing to hold the radiator up from the bottom
Yea, the radiators will come apart at the tabs, Been through several radiators so I beefed up the mounts on the last one and the lower radiator mount that comes off the motor, buy a extra one and cut the tab off and weld 2 of them together, they seem to break easy. 
03-07-2007, 01:25 PM
#15
Registered User
Join Date: Jun 2004
Location: Toronto
Age: 42
Posts: 3,289
Re: 03-04 stunt mods
I had no choice broke a rearset on a Friday, bought a new one for $80 on Sat and broke it and the other side that night. Really wanted to ride Sunday so I made those in a few hours with scrap aluminum I had laying around, barely had enough material but I got it done....
But those have been through hell and back and I gave them to my buddy and hes still using them....Their made of 2 pieces or 1/4" 6061 plate doubled up...I could probably have them waterjet cut for dirt cheap but theres probably not enough intrest for them
But those have been through hell and back and I gave them to my buddy and hes still using them....Their made of 2 pieces or 1/4" 6061 plate doubled up...I could probably have them waterjet cut for dirt cheap but theres probably not enough intrest for them
03-07-2007, 01:28 PM
#16
STUNTRIDE FRONTLINE
Join Date: Jun 2005
Location: GEORGIA
Age: 44
Posts: 13,621
Re: 03-04 stunt mods
I had no choice broke a rearset on a Friday, bought a new one for $80 on Sat and broke it and the other side that night. Really wanted to ride Sunday so I made those in a few hours with scrap aluminum I had laying around, barely had enough material but I got it done....
But those have been through hell and back and I gave them to my buddy and hes still using them....Their made of 2 pieces or 1/4" 6061 plate doubled up...I could probably have them waterjet cut for dirt cheap but theres probably not enough intrest for them
But those have been through hell and back and I gave them to my buddy and hes still using them....Their made of 2 pieces or 1/4" 6061 plate doubled up...I could probably have them waterjet cut for dirt cheap but theres probably not enough intrest for them
03-07-2007, 01:37 PM
#17
Registered User
Join Date: Jun 2004
Location: Toronto
Age: 42
Posts: 3,289
Re: 03-04 stunt mods
I only bought the woodcrafts for looks and I like solid pegs that dont fold up, but they are really strong for a race rearset...And best of all all their rearset parts can be ordered seperatley...
But I can get a really good deal on Kawi kit rearsets, if I didnt already have the woodcrafts Id buy the kit Kawi ones..2 of my buddies bought them for $200 Canadian complete
03-07-2007, 01:41 PM
#19
Registered User
Thread Starter
Join Date: Sep 2006
Location: Seattle
Posts: 95
Re: 03-04 stunt mods
Hey thanks for all the helpful tips. Where can i get a front stay like that? or one similar. My air duct is busted too and I either need to get anouther one or find a tougher alternative.
03-07-2007, 01:43 PM
#20
STUNTRIDE FRONTLINE
Join Date: Jun 2005
Location: GEORGIA
Age: 44
Posts: 13,621
