636 breaking up

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Old 01-26-2007 | 12:41 PM
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636 breaking up

its breaking up probably at 10,000rpm & up.No gauges so I cant say for sure.No FI codes.It will rev to redline but just wont pull above 10,000rpm.changed plugs & my gas.Its not the clutch. WTF any suggestions?

The coils maybe? I dont ******* know.Works fine in lots but I took it on the street the other day and thats when I really noticed.
Old 01-26-2007 | 01:06 PM
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Re: 636 breaking up

check the wire harness right where the rear res was mounted. i never took the bracket off that holds the rear res when i did my handbrake and it chewed a wire grounded it out and made the #1 injector fire at random times.
Old 01-26-2007 | 01:23 PM
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Re: 636 breaking up

Originally Posted by Ed LegionST
check the wire harness right where the rear res was mounted. i never took the bracket off that holds the rear res when i did my handbrake and it chewed a wire grounded it out and made the #1 injector fire at random times.
will check into that cause it started shortly after I put the handbrake on.
Old 01-26-2007 | 01:43 PM
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Re: 636 breaking up

i had to pull back the sheilding to find the broken wire. not saying thats your problem but it could be. if all else fails change the harness and see what happens
Old 01-26-2007 | 01:52 PM
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Re: 636 breaking up

When I bought my 636 used from a local guy it would do the same thing, I tore the bike down and found a mouse nest under the airbox.....Little bastard chewed throu some wires there and bounced..... Fixed those and everything was good.......
Old 01-26-2007 | 02:19 PM
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Re: 636 breaking up

I just hope I can get it sorted out.If its rats i'm gonna murder everyone of those little bastards.
Old 01-26-2007 | 02:26 PM
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Re: 636 breaking up

Originally Posted by Ed LegionST
i had to pull back the sheilding to find the broken wire. not saying thats your problem but it could be. if all else fails change the harness and see what happens
got a spare harness too
Old 01-26-2007 | 02:50 PM
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Re: 636 breaking up

it could also be the plug wires thats what was happed to me when they went bad
Old 01-26-2007 | 03:00 PM
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Re: 636 breaking up

Originally Posted by JohnnyP
When I bought my 636 used from a local guy it would do the same thing, I tore the bike down and found a mouse nest under the airbox.....Little bastard chewed throu some wires there and bounced..... Fixed those and everything was good.......
thats the most random,,, and funnest $hit i have ever herd,,, fu,,ck that made my day:YEAH (that is the first time i have ever used that little guy) i think
Old 01-26-2007 | 03:11 PM
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Re: 636 breaking up

Originally Posted by Johnf
thats the most random,,, and funnest $hit i have ever herd,,, fu,,ck that made my day:YEAH (that is the first time i have ever used that little guy) i think
At first I didnt even lift the airbox I just lifted the tank and looked at all the wiring, because it was giving an FI light all the time....Then I notice this piece of string hanging out from somewhere, so I start pulling it and it just keeps comming and comming......At this point Ive pulled like 10 feet of string out of the bike from somewhere under the airbox So I pull the airbox off and there is a big wad of string, grass, newspaper, and other random crap infront of the throttle boddies....When I cleaned that out there was like 3-4 wires all chewed up and like 2 were chewed clean through......Little ****** ate so much I had to extend the wires cause they were too short to connect back together....I hope he choked on that plastic and copper and either died or was shitting blood for a week, and hes lucky he bounced before I found his crib...
Old 01-26-2007 | 03:47 PM
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Re: 636 breaking up

Originally Posted by jakesfords
it could also be the plug wires thats what was happed to me when they went bad
got 4 spair good coils I will try:YEAH
Old 01-27-2007 | 03:27 AM
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Re: 636 breaking up

Originally Posted by JohnnyP
At first I didnt even lift the airbox I just lifted the tank and looked at all the wiring, because it was giving an FI light all the time....Then I notice this piece of string hanging out from somewhere, so I start pulling it and it just keeps comming and comming......At this point Ive pulled like 10 feet of string out of the bike from somewhere under the airbox So I pull the airbox off and there is a big wad of string, grass, newspaper, and other random crap infront of the throttle boddies....When I cleaned that out there was like 3-4 wires all chewed up and like 2 were chewed clean through......Little ****** ate so much I had to extend the wires cause they were too short to connect back together....I hope he choked on that plastic and copper and either died or was shitting blood for a week, and hes lucky he bounced before I found his crib...
hahahaha
Old 01-27-2007 | 04:01 AM
  #13  
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Re: 636 breaking up

there is a plug on the right side of the air box , not connected to the air box but right next to it ,check it they always get loose and cause **** like that to happen.....
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